From: Vaughan
Email: vscott77@nospam.hotmail.com
Date: 16 Jul 2001
Time: 09:46:48a) I have used rattle cans to paint the racecar - it's amazing how good a finish you can get with the good ones now (car-specific paint), given the spray patterns they build into the nozzles, and if you're prepared to wet-sand properly afterwards. The major downside to any of them is that the paint is not hard enough, and will eventually come off. It's a seriously short-term solution.
b) do it inside, just build yourself a spray-booth using plastic sheeting (tack it to 2x4's or rafters, on the floor, everything). Make sure your compressor has enough capacity to keep up. Large tank is critical; 30 gal minimum, I think, for painting or blasting. You can rough up the paint with an air sander, but don't expect the paint to last forever; all my 924's have had repaints, and there are always spots where the primer didn't adhere to the factory paint and flaked off. Surface prep is critical, plan on spending the time. If you've got a big enough compressor to paint, then you've got a big enough one to sandblast. Strip the car to bare metal and start from scratch. I found the 3M paint-stripping discs to work very well at removing the bulk of the paint and bondo; then a quick once over with the blaster to get a perfect surface. It's quicker and less frustrating than sanding or blasting all the paint.
The factory paint is very hard. Try to find something similarly hard to replace it.
Sand gets everywhere; plan on it as a fact of life.
Wear proper respiration equipment and goggles.
Find an autobody supply place and buy all your stuff there. Not just paint, but a primer and thinner to match, plus your respirator, etc. They might have good deals on guns, but might be overkill for what you want.
Try Northern Tool (www.northerntool.com I think) for a paint gun. Don't get the cheapest, it'll suck, but you don't necessarily have to get the most expensive either.
Check out using a low pressure/high volume (LPHV) gun, I think I remember hearing good things about these... or maybe it was the other way around, HPLV... probably that was it... it's more recent technology, and supposed to be better, but might be more expensive...
make sure your air supply is perfect, nothing worse than shooting clean paint onto a clean car with dirty air! Clean new hose, clean filtered dry air (maybe a new and/or second filter?)...
Hope that helps... I'm going to have to paint a few cars myself before long...
Vaughan