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BWW
Joined: 21 Sep 2021 Posts: 58 Location: Idaho, USA
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Posted: Tue May 17, 2022 7:50 am Post subject: Help with starter wiring |
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I'm working on bring a 1981 931 back to life. Eliza has been helping me a lot (thanks, Eliza!), but I'm not there yet. I replaced the starter recently, which involved replacing the wires where they were initially. Then a couple of weeks later it starting cranking by itself out of the blue. Eliza sent me some pics and guidance for how to wire it, but when I went to check my connections today, I realized the wires I have don't seem to match what Eliza sent me. Specifically, I have three wires to connect to the solenoid. One goes to the battery, one to the alternator (both of which attach on the large post) and one that goes to the ignition lock. Should there be another one? The engine had been completely rebuilt and and it has many swapped out parts, so is it possible I have the wrong wiring setup for the car? I've attached links to pictures for reference. The one with German is from Eliza, of course . Thanks in advance for any help.
https://isu.box.com/s/a05uazrlglt7xq9ag6pe7ga9kfhqpofq
https://isu.box.com/s/sr7yjjb3pzf0zafb6jc1ksyzkugjmr7x |
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chuck21401
Joined: 20 Feb 2005 Posts: 526 Location: Annapolis, MD
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Posted: Thu May 19, 2022 11:46 am Post subject: |
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I have pictures around here somewhere. In the meantime, here is the wiring diagram for a 1980 924.
EDIT - This is the wrong diagram...the 1981 931 wiring is different...see other diagram posted below.
In addition to connecting the wires to the correct terminals....the wires or connectors cannot be touching.
re: Then a couple of weeks later it starting cranking by itself out of the blue.
That could be a problem. Especially if the car is in gear!
_________________ 1981 Porsche 931 w/S1 engine & g31 transmission. Water-cooled intercooler
Last edited by chuck21401 on Sun May 22, 2022 10:53 am; edited 1 time in total |
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BWW
Joined: 21 Sep 2021 Posts: 58 Location: Idaho, USA
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Posted: Fri May 20, 2022 5:13 am Post subject: |
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Thanks for this, Chuck. I actually had the self-start thing happen with mine. Fortunately, it was not in gear. I have an additional question. I don't seem to have the black wire that connects to 15a in the diagram and eventually runs to the ignition coil. What would be the result of this? I'm getting pulsing voltage at the ignition coil for what's it's worth. |
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chuck21401
Joined: 20 Feb 2005 Posts: 526 Location: Annapolis, MD
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Posted: Sun May 22, 2022 10:31 am Post subject: |
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BWW wrote: | Thanks for this, Chuck. I actually had the self-start thing happen with mine. Fortunately, it was not in gear. |
I've had to pull the starter many times now. Twice to work on the waste gate, once to change the slave cylinder and once to replace the starter/alternator/battery harness. I always disconnect the battery and put the car in neutral. One of the times I put everything back together...and reconnected the battery terminals and the starter kicked in. That made me jump! So I always triple check the connections and take pictures. Also make sure the insulated ring terminals are in good shape.
Quote: | I have an additional question. I don't seem to have the black wire that connects to 15a in the diagram and eventually runs to the ignition coil. What would be the result of this? I'm getting pulsing voltage at the ignition coil for what's it's worth. |
Now that I've found my pictures and my old wiring harness, I'm confused.
[Searches Board...]
OK, it turns out that 1981 931 doesn't have that extra wire.
Check out this thread:
https://www.924board.org/viewtopic.php?t=29673
And this wiring diagram
Here are the connections on my car...I have a 1981 car....but 1980 motor/wiring harness.
Here is the harness that connects to the starter.
thick red
thick black
red/black
black/yellow
For comparison I've included a picture of the replacement wiring harness. Much cleaner!
_________________ 1981 Porsche 931 w/S1 engine & g31 transmission. Water-cooled intercooler
Last edited by chuck21401 on Sun May 22, 2022 11:27 am; edited 6 times in total |
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chuck21401
Joined: 20 Feb 2005 Posts: 526 Location: Annapolis, MD
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Posted: Sun May 22, 2022 10:34 am Post subject: |
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Here are two pictures showing how the wires are connected in my car.
The two thick wires are connected to the same post.
The red/black wire is connected to a post.
The yellow/black wire is obscured. That one is not easy to reconnect...tiny screw!
In this picture the red/black wire is disconnected so now you can see the black/yellow wire.
_________________ 1981 Porsche 931 w/S1 engine & g31 transmission. Water-cooled intercooler |
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BWW
Joined: 21 Sep 2021 Posts: 58 Location: Idaho, USA
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Posted: Tue May 24, 2022 11:14 pm Post subject: |
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Many thanks for this, Chuck. It clears up a lot. I have accumulated quite a few wiring diagrams by now and it seems they are inconsistent in respect to the 2 versus 3 wire setup. Now I know why. So it seems I don't need to worry about the additional wiring, especially since the starter is working as it should now. So I'm back to the beginning trying to figure out why it won't quite start and run.
Thanks again!
Brent |
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chuck21401
Joined: 20 Feb 2005 Posts: 526 Location: Annapolis, MD
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Posted: Sat May 28, 2022 8:55 pm Post subject: |
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BWW wrote: | So I'm back to the beginning trying to figure out why it won't quite start and run.
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Do you have the factory workshop manuals? Those include detailed trouble shooting guides for the ignition and fuel systems.
This thread has some great tips and things to check.
https://www.924board.org/viewtopic.php?t=22724 _________________ 1981 Porsche 931 w/S1 engine & g31 transmission. Water-cooled intercooler |
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BWW
Joined: 21 Sep 2021 Posts: 58 Location: Idaho, USA
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Posted: Wed Jun 15, 2022 4:08 am Post subject: |
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I do, Chuck. I will have a close look at these. I've also been following Vaughan's guide posted at the top of the page. Thanks for the suggestion. |
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