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924 brake push rod adjustment

 
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pierro  



Joined: 15 Nov 2016
Posts: 16
Location: France

PostPosted: Sat Mar 28, 2026 10:16 pm    Post subject: 924 brake push rod adjustment Reply with quote

After installing a new master brake cylinder i'm having a long brake pedal travel.
I'f noticed an adjustment of the push rod length behind the brake pedal.

How do you adjust the brake pedal push rod at the brake pedal side?

Currently my brake start at the bottom of the pedal travel, despite a complete brake bleeding with no air that came out of it.
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924RACR  



Joined: 29 Jul 2001
Posts: 9063
Location: Royal Oak, MI, USA

PostPosted: Sun Mar 29, 2026 2:40 am    Post subject: Reply with quote

Do you have rear drums? If so - those probably need to be adjusted... being too loose will cause a lot of pedal travel before the brakes engage, since you have to take up all that slack first...
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pierro  



Joined: 15 Nov 2016
Posts: 16
Location: France

PostPosted: Sun Mar 29, 2026 3:20 am    Post subject: Reply with quote

Yes i have drums at the rear, but they have been adjusted for minimum play.
So the only thing that remains is the length of the push rod ( which is adjustable) to be checked for correctness.
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Porsche 924 1983restored
MG-Midget 1974 restored
Citroen 2CV 1986 restored
Rover Mini 1275 1992 restored
Mazda MX-5 1.8 for the fun
Toyota Lancruiser Prado daily driver
Merceds Benz W124 230E for the quality
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924RACR  



Joined: 29 Jul 2001
Posts: 9063
Location: Royal Oak, MI, USA

PostPosted: Sun Mar 29, 2026 4:04 am    Post subject: Reply with quote

OK; per the manual, when brakes and hand lever are adjusted, pulling the park brake lever up two teeth should mean that you are only just able to rotate the wheels by hand... but they should be free when the handle is fully down.

As for the pushrod adjustment, "length from the bearing surface of the brake booster on connector (mounting part) to center of swivel joint shaft pin must be 186 +/- 1mm."
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Vaughan Scott
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'79 924 #77 SCCA H Prod racecar
'82 931 Plat. Silver
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SPLIFFMEISTER  



Joined: 20 May 2010
Posts: 2
Location: North Devon England

PostPosted: Sun Mar 29, 2026 4:16 am    Post subject: Reply with quote

A long pedal suggests that there could well still be air in the system. Might be worth going round and re bleeding .

Nick
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