Show full size 924Board.org
Discussion Forum of 924.org
 
 FAQFAQ   SearchSearch   MemberlistMemberlist   UsergroupsUsergroups   RegisterRegister 
 ProfileProfile   Log in to check your private messagesLog in to check your private messages   Log inLog in 
 Technical FAQ924 FAQ (Technical)   Technical924 Technical Section   Jump to 924.org924.org   Jump to PCA 924 Registry924 Registry

hard to find a 23mm brake master cylinder rebuild kit

 
Post new topic   Reply to topic    924Board.org Forum Index -> General Discussions
View previous topic :: View next topic  
Author Message
Mkol  



Joined: 04 Aug 2023
Posts: 34
Location: uk

PostPosted: Tue May 07, 2024 7:13 am    Post subject: hard to find a 23mm brake master cylinder rebuild kit Reply with quote

i have a 1979na, im trying to rebuild the ATE master cylinder but struggling to find a source for the kit, mine is a 23mm bore which is strange as from what i understand that year would have been 19mm from the factory.

all of the motor factor sites online throw up the 19mm kits when i tap in my reg number.

i only really need new seals so can i just by something generic with 23mm seals? i believe the part number for the cylinder is: 477 611 017 A
Back to top
View user's profile Send private message
Beartooth  



Joined: 05 Apr 2022
Posts: 306
Location: Roberts, MT

PostPosted: Tue May 07, 2024 3:16 pm    Post subject: Reply with quote

I looked around a little bit for one for my car a while back, but didn't see anything out there. Obviously mine's a year newer and a 931, but it does have a 23mm bore. I didn't dig much because mine had some corrosion in the bore, so it may not have been rebuildable anyway. That kind of thing shows up on ebay now and then, but otherwise, it seems like they're out of production and probably not coming back. Too few people bother to rebuild them (sadly), and even a lot of remans on that kind of thing are disappearing in favor of cheap new replacements. One possibility would be to buy a kit for another ATE master cylinder from the same era with a 23mm bore - you might luck out and be able to use the rubber pieces at least. Another option might be to take it to a parts store and see if you can match up a workable replacement (probably something VW, but who knows).
_________________
1980 931 diamond in the rough
Back to top
View user's profile Send private message
Mkol  



Joined: 04 Aug 2023
Posts: 34
Location: uk

PostPosted: Wed May 08, 2024 9:55 pm    Post subject: Reply with quote

Beartooth wrote:
I looked around a little bit for one for my car a while back, but didn't see anything out there. Obviously mine's a year newer and a 931, but it does have a 23mm bore. I didn't dig much because mine had some corrosion in the bore, so it may not have been rebuildable anyway. That kind of thing shows up on ebay now and then, but otherwise, it seems like they're out of production and probably not coming back. Too few people bother to rebuild them (sadly), and even a lot of remans on that kind of thing are disappearing in favor of cheap new replacements. One possibility would be to buy a kit for another ATE master cylinder from the same era with a 23mm bore - you might luck out and be able to use the rubber pieces at least. Another option might be to take it to a parts store and see if you can match up a workable replacement (probably something VW, but who knows).


Thanks Beartooth, ive done a bit more digging on it and have come up with a couple of options.

Option 1. Autofren D1128 seal kit seems to be a fit, its the right bore size and several people say its a match, ive ordered one so will report back.

Option 2. is this new alternative Master Cylinder. Dorman M39147, apparently it bolts on and you just need to plug the 4th outlet.

https://www.amazon.com/Dorman-M39147-Brake-Master-Cylinder/dp/B002H5ADAS

if mine proves to be un rebuildable this is probabaly the way i will go but for £12 i thought id try the seal kit first.

what i dont really undertsand it why all the autoparts stores all think my car has a 19mm bore, im pretty sure its the original cylinder...
Back to top
View user's profile Send private message
Beartooth  



Joined: 05 Apr 2022
Posts: 306
Location: Roberts, MT

PostPosted: Fri May 10, 2024 7:30 am    Post subject: Reply with quote

I'm not sure on the bore either; maybe that was a change from the early 924s. RockAuto will usually give you bore sizes on brake parts if the manufacturer lists one, and I'm seeing 13/16 (20.6mm) and 20mm there for the '79 and earlier 924s. But RockAuto can be dodgy on the 924 and other lower-production and European models. I should probably verify mine is 23mm; I'm mostly going off what I've seen quoted.

Anyway, it'd be good to know if there's a kit that'll work. One thing I've gathered is that - bore size aside - there were several changes to the master cylinder over the years that were just moving the lines and pressure switches around. So, with a little work, interchangeability is a lot better than on paper. It's too bad it's not like an old Ford or Chevy where you probably didn't need to even know the model, or at worst there were three or four master cylinders, each of which would bolt into around a million cars. But it looks like that casting was used quite a few different places. Lots of VWs with what looks similar, but mostly 19/20mm bores. It does look like Mercedes used a similar 23mm MC in the early 70s, but also hard to find... Maybe that 23mm bore is an oddball.
_________________
1980 931 diamond in the rough
Back to top
View user's profile Send private message
Goldwolf  



Joined: 25 Jun 2017
Posts: 284
Location: Athens,GA

PostPosted: Tue Aug 12, 2025 4:06 am    Post subject: Reply with quote

Where did you see that the Dorman MC would work? I might need one too. The ATE one does exist but they are pricey.
_________________
1981 Weissach Edition #179
Back to top
View user's profile Send private message
PopUpProject  



Joined: 06 Aug 2025
Posts: 87
Location: NE Ohio

PostPosted: Fri Dec 05, 2025 1:39 am    Post subject: Reply with quote

Mkol wrote:



Option 1. Autofren D1128 seal kit seems to be a fit, its the right bore size and several people say its a match, ive ordered one so will report back.

.


Did this end up being a good seal kit or did you have to go an alternative route?
_________________
Just trying my best to figure this out without total failure

Poppy the '82 924 Resurrection in Progress
Back to top
View user's profile Send private message
Display posts from previous:   
Post new topic   Reply to topic    924Board.org Forum Index -> General Discussions All times are GMT + 10 Hours
Page 1 of 1

 
Jump to:  
You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot vote in polls in this forum


Powered by phpBB © 2001, 2005 phpBB Group