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blower motor
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brian19600  



Joined: 28 Oct 2013
Posts: 375
Location: NJ/CT

PostPosted: Mon Dec 02, 2013 10:57 pm    Post subject: blower motor Reply with quote

I am currently working on replacing the blower motor on my '78 w/ac. Only one place seems to have a used one. I thought about using a 7" radiator fan, since we are trying to blow air through a "radiator" (heater core).

Anyone ever try that? I'm sure the air flow would be excellent!

Has anyone modified the heater box? It seems inefficient that it can't blow directly onto the core, but has to go through a hairpin turn. I would love to remove the barrier between the blower wheel and the core, but I'm not really certain of air handling technology.
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dubrict  



Joined: 22 Apr 2011
Posts: 150
Location: Horseheads NY

PostPosted: Tue Dec 03, 2013 7:43 am    Post subject: Reply with quote

the turn might make more turbulence, but it's not less efficient. Think of it like putting an elbow on a water pipe, you won't lose any pressure.

I would say the stock unit would be better than a small radiator fan on the core because it sucks the air straight from the top and forces it down to the core.

I have a blower motor from a '77 if you need one, send me a PM
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brian19600  



Joined: 28 Oct 2013
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Location: NJ/CT

PostPosted: Tue Dec 03, 2013 10:39 pm    Post subject: blower Reply with quote

Does the stock blower work fairly well? Based on what I've read so far, it doesn't seem to do much.

I also PM'd you.
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SilverGhost  



Joined: 16 Mar 2011
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PostPosted: Wed Dec 04, 2013 8:58 am    Post subject: Reply with quote

The stock blower is barely useful. Its the weakest blower on any car I've ever owned.
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brian19600  



Joined: 28 Oct 2013
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PostPosted: Wed Dec 04, 2013 9:21 am    Post subject: blower Reply with quote

So other than doing the 944 heater box conversion, would a more powerful blower help?
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brian19600  



Joined: 28 Oct 2013
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Location: NJ/CT

PostPosted: Wed Dec 04, 2013 11:58 pm    Post subject: blower Reply with quote

I've been doing some experimentation. I have a mid 90's gm blower motor with a blower wheel that i placed in the heater box. Little to no output. Now the rotation (clockwise) may not be the same as the original based on the baffles I see in there. But it still should be pressurizing the box the same way.

Now I had a 4" low output computer muffin fan that I placed on top and tried. Air came out!! If it was a high output fan I would be all set.

What I believe to be the case is that a blower wheel (which is supposed to be more efficient than a fan blade) is not the proper way to move air in this particular designed box. A fan blade would work better.

thoughts?
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924RACR  



Joined: 29 Jul 2001
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PostPosted: Thu Dec 05, 2013 12:26 am    Post subject: Reply with quote

I'm confused... what do you mean blower wheel vs. fan blade? Fan blade as in the original style, blower wheel like the squirrel-cage style?
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brian19600  



Joined: 28 Oct 2013
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PostPosted: Thu Dec 05, 2013 12:45 am    Post subject: blower Reply with quote

Yes, the non a/c cars used a fan blade and the a/c equipped cars used a blower wheel.
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ideola  



Joined: 01 Oct 2004
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PostPosted: Thu Dec 05, 2013 1:10 am    Post subject: Re: blower Reply with quote

brian19600 wrote:
Yes, the non a/c cars used a fan blade and the a/c equipped cars used a blower wheel.

Nope.

Cars with A/C have two fans, one for fresh air + heat (fan blade style), and one for A/C (blower wheel style).

The fresh air fan sits in the cowl area, and this is the one you need to replace. The A/C fan is contained in a separate plenum and is routed such that it doesn't blow over the heater core, only the evaporator within the A/C plenum.

The only 924 that ever came with blower wheel style fan for the heat is the very late VINs in the 1982 model year (and presumably the 1983-onward models for ROW markets). This setup is the same as in the 944/924S and requires sheet metal modification to retrofit into the early chassis.
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brian19600  



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PostPosted: Thu Dec 05, 2013 1:31 am    Post subject: blower wheel Reply with quote

Nope. At least with the '78s with a/c (M573) , they only had one fan motor w/ a blower wheel. Refer PET illustration 813-20.

There is a flap next to the battery that gets opened to suck the cold air out of the evaporator assembly and down into the heater box for distribution.

A dismal sounding setup.
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ideola  



Joined: 01 Oct 2004
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PostPosted: Thu Dec 05, 2013 7:46 am    Post subject: Re: blower wheel Reply with quote

brian19600 wrote:
Nope. At least with the '78s with a/c (M573) , they only had one fan motor w/ a blower wheel. Refer PET illustration 813-20.


Damn early cars! Always some undiscovered permutation! I stand corrected.
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brian19600  



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PostPosted: Thu Dec 05, 2013 7:57 am    Post subject: blower motor Reply with quote

LOL I wish it did have 2 blowers. From what I understand now, the heater motor was poor at best and then it has to suck conditioned air from 4' away.
Were they under pressure to keep development costs down?

On a different note ideola, do you still have that manual radio antenna for sale?

thanks
brian
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924RACR  



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PostPosted: Thu Dec 05, 2013 10:47 pm    Post subject: Reply with quote

That truly is a wierd setup. My guess is they were trying to improve on the first setup, which was lame; I think in a properly-designed airbox the squirrel cage/hamster wheel flows better, but you've hit the nail on the head and they cheaped-out and didn't include the box redesign it needed.

IIRC the later, successful implementation of the wheel used them oriented in the vertical plane, blowing downward into the box, same orientation as the fan blade style.

It's especially telling, to me, that they reverted to the fan blade in '79...

I still would love to see a revision/upgrade to this, as my '82 931 still has the crappy fan blade.
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brian19600  



Joined: 28 Oct 2013
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PostPosted: Fri Dec 06, 2013 12:05 am    Post subject: blower Reply with quote

Yeah I can't understand why they went with a blower wheel instead of a fan with the a/c version. By the way, this 77-78 924 setup is also on a 74-77 Dasher w/ac.

I would have thought with the German winters, the heat would be the best thing on the car. Maybe the heat output from the beetles (or even worse the vw buses) desensitized the people to what good heat is.

I just ordered a jumbo muffin-like fan I'm going to try.
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Julian  



Joined: 24 Jan 2011
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PostPosted: Sun Dec 08, 2013 11:01 am    Post subject: Reply with quote

I used the blower fan from a 911. I had to turn the shaft down a little and shorten it a bit. I have the part number in the shop if interested. Worked fine in my 78.
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