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Is it possible to lower the ratio of 5th gear in an S2 931?

 
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canyonblaster  



Joined: 20 Aug 2012
Posts: 391
Location: Denver, CO, USA

PostPosted: Sat Aug 03, 2013 12:48 pm    Post subject: Is it possible to lower the ratio of 5th gear in an S2 931? Reply with quote

Without spending a fortune?

Years ago I was able to do the opposite with my 1984 Rabbit GTI (it came stock with 5th gear too low, and a shop was able to easily access the cog and replace it with a higher ratio gear that I bought from a VW tuner - it was like 2 shop hours...).

I know it is a long shot but the 931 5th gear is just way too high. It would be so nice to get it a little lower.

Anyone?
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Cedric  



Joined: 27 Aug 2004
Posts: 2608
Location: Sweden

PostPosted: Sun Aug 04, 2013 2:54 am    Post subject: Reply with quote

Isnt the euro spec lower? Suits the car well i think. Its not that easily removed though, but not rocket science, there are good guides around..
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fiat22turbo  



Joined: 18 Jan 2006
Posts: 4040
Location: Portland, OR

PostPosted: Sun Aug 04, 2013 4:19 am    Post subject: Reply with quote

It's essentially an Audi box and the Lamborghini/GT-40 and 944 V8 guys have a few tricks for that box. Do a little research on Google on that box and you might find some options. It isn't as easy as the Bunny's 020 since the box has to come out and get cracked open, might as well budget for a bearing and synchro refresh while you're in there.
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Rasta Monsta  



Joined: 12 Jul 2006
Posts: 11723
Location: PacNW

PostPosted: Sun Aug 04, 2013 4:39 am    Post subject: Reply with quote

The gearbox that shipped in the car has the lowest 5th in any 924/44/68 Audi trans. This makes me think you may not have the original unit.

Check the stampings on the box (passenger side, top of bellhousing). . .if original, you will find the letters "MB" followed by 5 numbers.
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canyonblaster  



Joined: 20 Aug 2012
Posts: 391
Location: Denver, CO, USA

PostPosted: Sun Aug 04, 2013 8:44 am    Post subject: Reply with quote

Thanks guys.
Rasta, i owned a 944 and a 951, i dont recall the shift to 5 being such a leap as it is in this 931. i will look for markings you mention It may be that the 1-4 are just all really low and 5 is just a big leap. The power drops way off and it is just a buzz kill. In 4 on the open road it feels like it wants an up shift at approx 60-65 mph (not redline but approx 4k revs), but it falls way off the power. Once up at 75-85+, the gear does feel about right. What the box probably really needs is a complete remix of all 5, or at less 2-5, but i am already burried in this car $!!
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Grenadiers  



Joined: 20 Feb 2007
Posts: 3222
Location: Nelson, WI & Prescott, AZ

PostPosted: Mon Aug 05, 2013 1:23 am    Post subject: Reply with quote

Here's some info from 944Spec.org on guys looking for the turbo gears for their n/a boxes. That's if these are any 'shorter' than the 931 gearset of course.

'You can order the two gears you need from these guys cogscogs.com. Here are the part numbers and the price I paid.'

016311159C Gear Wheel 5Th Speed Circlip G >> Qk 28 08 6 G >> ...{31}
Condition: Used
$41.30 x 1
$41.30
016311353B *1 Shifting Gear 5Th Speed 5Y 5Z{37}
Condition: Used
$95.15 x 1
$95.15
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canyonblaster  



Joined: 20 Aug 2012
Posts: 391
Location: Denver, CO, USA

PostPosted: Wed Aug 07, 2013 12:47 pm    Post subject: Reply with quote

Dave, what two gears are you thinking would be the ones to swap? Not sure I follow?

After driving the car a bit on Sunday, I am sure that this is a stock box. Luckily, it is one of the better aspects of the car as purchased....it shifts smoothly and feels like it should (I have had to spend $$$ on alot of other aspects of the car). The big gap from 4th to 5th is well documented in all the articles from back in the day. I also recall that my 951 was doing 120+ in 5th at same revs so I'm certain Rasta is accurate.

I just worked her a little harder in 4th and saved that upshift to 5th until she really needed it. The old school 2.0 revs like a lawn mower, but the car still has its charms, and the primary reason I wanted one was to stay out of court. The car is fun at reasonable pace. If I want to own the road I can jump in the GT3
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Grenadiers  



Joined: 20 Feb 2007
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Location: Nelson, WI & Prescott, AZ

PostPosted: Fri Aug 09, 2013 11:13 am    Post subject: Reply with quote

Well, that's true, the 5th takes a bit of rpm for effect. At the track, though, I think the 5th is a bit too short for the 2.0L . When at Road America, with its long straights, I felt I ran out of gears in relation to speed and rpms. The Porsche 2.5L motor takes long revs in it's powerband each gear, and a short 5th is better. Watch 944spec videos on youtube for examples.
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ideola  



Joined: 01 Oct 2004
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Location: Spring Lake MI

PostPosted: Thu Aug 22, 2013 2:46 am    Post subject: Reply with quote

Quote:
Isnt the euro spec lower?

Euro-spec 931 all had the G31. The S2 US 931 all had Audi boxes, so no joy.

The Audi-based 016/9 (80- NA US) and 016/G (81-82 931 US) both have a .730 5th gear, but the diff (final drive) ratios are different (4.111 in the NA, 3.889 in the 931). As Rasta said, both of these Audi-based boxes have the shortest 5th gear available in the Audi-based boxes. The early 944 and the 924S have identical gearing and diff ratios to the US S2 931, so no joy there either.

The 016R/S that came in the 951 and 951S has a 3.375 final drive ratio. So if you really wanted to get adventurous, you could mix and match gearsets and diff ratios from the 016/9, 016/G and 016/R/S to come up with spacing across the gears that would be more suitable to your desires.

But to answer your original question, none of the Porsche variants of the 016 Audi box provide a simple "swap in 5th gear" to change just the final drive. It would be interesting to go look at gear charts for non-Porsche (i.e., Audi) variants of the box, as this might yield a solution.

For more details:
http://garage.ideola.com/downloads/PorscheTrans1.xls
http://garage.ideola.com/downloads/G31-Trans-Updated-20100207.pdf
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canyonblaster  



Joined: 20 Aug 2012
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PostPosted: Thu Dec 29, 2016 3:55 am    Post subject: Reply with quote

Had to repost on this initial thread.

After getting my car near perfect, and pulling strong with the added boost, I find the trans ratios to be pretty good. I posted this too early and didn't really have the car running right when I did! There is zero reason I would want a lower 5th!

Curious though, has anyone ever dropped a 968 trans, or in other words, a six speed into a 931?
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Mike9311  



Joined: 14 Dec 2004
Posts: 1678
Location: Chicago-ish

PostPosted: Thu Dec 29, 2016 11:30 pm    Post subject: Reply with quote

canyonblaster wrote:
Had to repost on this initial thread.

After getting my car near perfect, and pulling strong with the added boost, I find the trans ratios to be pretty good. I posted this too early and didn't really have the car running right when I did! There is zero reason I would want a lower 5th!

Curious though, has anyone ever dropped a 968 trans, or in other words, a six speed into a 931?


I dropped one into a 944S2 which still carries a 968 6-speed even though its a 3.0L Turbo now (its the 2nd 968 trans so far in that car). It just gives you a close ratio box with similar final drive.

This combo was a blast in the NA 944S2 with a lighter clutch/flywheel setup. It would light the tires up all the time even with larger stickies in the rear. It continues to be a lot of fun with 3.0 Turbo but there is an argument against doing a close ratio setup in a turbo. With wider spacing and less gear shifts you just let the turbos torque pull you essentially remaining on boost longer between shifts.

To your point however I always wanted a 68 trans in a 931 but with a massive cruising overdrive just for highway.

Finally the 68 trans is more expensive to get a hold of for a while now. Had one stolen off a UPS truck too before it ever got to us. I was 'steamed' since that one had LSD...

968 specs...
1st gear 3.182
2nd gear 2.00
3rd gear 1.435
4th gear 1.111
5th gear 0.912
6th gear 0.778
Final drive 3.778

Edit: Actually after staring at these you get what you want (I read into your words thinking you didn't like the 5th gear drop). Its just 1st gear thats a stump puller. Not so close ratio after all. Just 1st and 5th that are different in any significant way. I am working on updating the spreadsheet.

BTW I too had a '84 GTI...funny
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