Show full size 924Board.org
Discussion Forum of 924.org
 
 FAQFAQ   SearchSearch   MemberlistMemberlist   UsergroupsUsergroups   RegisterRegister 
 ProfileProfile   Log in to check your private messagesLog in to check your private messages   Log inLog in 
 Technical FAQ924 FAQ (Technical)   Technical924 Technical Section   Jump to 924.org924.org   Jump to PCA 924 Registry924 Registry

EFI Project Update & Questions [UPDATE: IT RUNS!]
Goto page 1, 2  Next
 
Post new topic   Reply to topic    924Board.org Forum Index -> General Discussions
View previous topic :: View next topic  
Author Message
xpernet  



Joined: 07 Apr 2004
Posts: 414
Location: Kitchener, Ontario Canada

PostPosted: Sun Jan 25, 2009 3:39 am    Post subject: EFI Project Update & Questions [UPDATE: IT RUNS!] Reply with quote

I started converting the car into EFI sometime in October... but ive been really busy. However i got a lot of time on my hands now and im almost done

So far, ive got the MSII wired up and the EDIS. Tested both and they work like a charm... But i cant get the car to run. Ive got everything hooked up except for the Coolant Sensor because i forgot to buy one Would that be contributing to my no-start problem? I also tried increasing the PW for cold crank... but nothing. I know i have spark, and im getting fuel to the injectors so it seems like a SW issue to me.

Here are some pics... sorry about the mess... enjoy






_________________
1977 Porsche 924
Sunroof Delete
Megasquirt II EFI & EDIS
Carrera GTS / 944 Body

"If one does not fail at times, then one has not challenged himself." Ferdinand Porsche


Last edited by xpernet on Sun Feb 01, 2009 3:38 am; edited 1 time in total
Back to top
View user's profile Send private message MSN Messenger
Rich H  



Joined: 10 Jun 2007
Posts: 2665
Location: Preston, Lancs, UK

PostPosted: Sun Jan 25, 2009 5:20 am    Post subject: Reply with quote

Back to basics - fuel, spark, air.

Is there any fuel going in?
Is the spark firing near 10 deg BTDC? (Put a timing light on it)
Is the idle screw open?
_________________
1994 Lotus Esprit S4 - Work in progress...
1980 Porsche 924 S2 DITC Turbo - Original spec
1978 Homo-Sapiens - Tired spec
1953 Landrover S1 - Pensioner Spec
Back to top
View user's profile Send private message
Min  



Joined: 04 Nov 2002
Posts: 2368
Location: Vernon, British Columbia, Canada

PostPosted: Sun Jan 25, 2009 6:03 pm    Post subject: Reply with quote

Looking good for sure, I'd get a coolant sensor as soon as possible, since that could definitely effect your startup. It probably isn't the sole cause for not starting, but it won't help you any when attempting to troubleshoot whats going on. Verify fuel on all the injectors, and verify spark on all the spark plugs, I had issues with both those things during my initial setup, one of my injectors wasn't firing, and half my spark plugs weren't, I figured this out by testing the spark plugs out on the valve cover, and pulling the rail out and checking for fuel spraying out of all of them on crank. From there, back to basics like rich said, fuel spark, air, and timing.

Min
_________________
Custom means it didn't come from a box.
1980 n/a with EDIS and Megasquirt II Injection. 7 different colors and counting.
Back to top
View user's profile Send private message Send e-mail AIM Address Yahoo Messenger MSN Messenger
Rich H  



Joined: 10 Jun 2007
Posts: 2665
Location: Preston, Lancs, UK

PostPosted: Sun Jan 25, 2009 8:27 pm    Post subject: Reply with quote

I would also rejisit your crank sensor, that bracket will flex and the sensor will hit the wheel, it needs to be pretty stiff. Mine isn't great but it is very stiff.

Anyone got a decent mounting solution? I want to beef mine up.
_________________
1994 Lotus Esprit S4 - Work in progress...
1980 Porsche 924 S2 DITC Turbo - Original spec
1978 Homo-Sapiens - Tired spec
1953 Landrover S1 - Pensioner Spec
Back to top
View user's profile Send private message
xpernet  



Joined: 07 Apr 2004
Posts: 414
Location: Kitchener, Ontario Canada

PostPosted: Mon Jan 26, 2009 6:09 am    Post subject: ! Reply with quote

Thanks for the replies... i was pretty frustrated after all this work and she still wouldnt want to start. Im getting spark, but my injectors arent spraying... MS shows its firing them but nothing is happening. Im crossing my fingers that its nothing major... gotta do some more testing so stay tuned!
_________________
1977 Porsche 924
Sunroof Delete
Megasquirt II EFI & EDIS
Carrera GTS / 944 Body

"If one does not fail at times, then one has not challenged himself." Ferdinand Porsche
Back to top
View user's profile Send private message MSN Messenger
xpernet  



Joined: 07 Apr 2004
Posts: 414
Location: Kitchener, Ontario Canada

PostPosted: Mon Jan 26, 2009 6:55 am    Post subject: Reply with quote

ok... so i hooked up my volt meter to my injectors, the resistance is up to spec. The MS unit is giving me like 4mv to the injectors. Does that sound right? To me it sounds like the injectors are gummed up... picked em up from an old Ford V8 from the mid 90s at the wreckers.
_________________
1977 Porsche 924
Sunroof Delete
Megasquirt II EFI & EDIS
Carrera GTS / 944 Body

"If one does not fail at times, then one has not challenged himself." Ferdinand Porsche
Back to top
View user's profile Send private message MSN Messenger
Min  



Joined: 04 Nov 2002
Posts: 2368
Location: Vernon, British Columbia, Canada

PostPosted: Mon Jan 26, 2009 11:52 am    Post subject: Reply with quote

xpernet wrote:
ok... so i hooked up my volt meter to my injectors, the resistance is up to spec. The MS unit is giving me like 4mv to the injectors. Does that sound right? To me it sounds like the injectors are gummed up... picked em up from an old Ford V8 from the mid 90s at the wreckers.


Are your injectors high impedance or low?

Min
_________________
Custom means it didn't come from a box.
1980 n/a with EDIS and Megasquirt II Injection. 7 different colors and counting.
Back to top
View user's profile Send private message Send e-mail AIM Address Yahoo Messenger MSN Messenger
xpernet  



Joined: 07 Apr 2004
Posts: 414
Location: Kitchener, Ontario Canada

PostPosted: Mon Jan 26, 2009 11:54 am    Post subject: Reply with quote

Yup, 15ohms.
_________________
1977 Porsche 924
Sunroof Delete
Megasquirt II EFI & EDIS
Carrera GTS / 944 Body

"If one does not fail at times, then one has not challenged himself." Ferdinand Porsche
Back to top
View user's profile Send private message MSN Messenger
RC  



Joined: 25 Mar 2007
Posts: 2637
Location: Australia

PostPosted: Mon Jan 26, 2009 3:26 pm    Post subject: Reply with quote

xpernet wrote:
ok... so i hooked up my volt meter to my injectors, the resistance is up to spec. The MS unit is giving me like 4mv to the injectors. Does that sound right?


It doesn`t SOUND right at all. However it is not DESCRIBED right either.

The MS unit doesnt "give" anything, it grounds one side of the injector, ie. shorts it to earth, ground, -Ve. The other side of the injector should have a nominal 12V with ignition on.

So was that 4mV ACROSS the injector (between the 2 terminals) or from the MS side to ground? Suggest you spend a little more time reading the megamanual and consulting the external wiring diagram for more understanding. Your problem may then have an obvious cure.

Quote:
To me it sounds like the injectors are gummed up... picked em up from an old Ford V8 from the mid 90s at the wreckers.

You have given no information to lead to that conclusion. Just your assumption. IMO it is very highly unlikely that all 4 are seized, 1 possibly. If it actually is a fuel supply problem more chance of FPR, filter, etc. So do you have good flow of fuel at 42 PSI?

Back to basics-

Do you have a tach signal? - RPM reading on MT tacho of a few hundred RPM while cranking.

Does FP run for 2 seconds (prime) at switch on?

Good progress so far anyway.
Keep at it and remember "when all else fails, read the instructions."
Back to top
View user's profile Send private message
xpernet  



Joined: 07 Apr 2004
Posts: 414
Location: Kitchener, Ontario Canada

PostPosted: Tue Jan 27, 2009 8:29 am    Post subject: Reply with quote

RC wrote:
The MS unit doesnt "give" anything, it grounds one side of the injector, ie. shorts it to earth, ground, -Ve. The other side of the injector should have a nominal 12V with ignition on.


I feel like an idiot not checking the wiring diagram before testing lol... Im getting 12 volts on BOTH terminals for the injectors... is that normal?!?!

RC wrote:
You have given no information to lead to that conclusion. Just your assumption. IMO it is very highly unlikely that all 4 are seized, 1 possibly. If it actually is a fuel supply problem more chance of FPR, filter, etc. So do you have good flow of fuel at 42 PSI?

Back to basics-

Do you have a tach signal? - RPM reading on MT tacho of a few hundred RPM while cranking.

Does FP run for 2 seconds (prime) at switch on?


Everything else runs, im cranking around 200rpm, i have spark on all cylinders, and have enough fuel pressure that i shot one of my injectors out the fuel rail while testing for spray lol...
_________________
1977 Porsche 924
Sunroof Delete
Megasquirt II EFI & EDIS
Carrera GTS / 944 Body

"If one does not fail at times, then one has not challenged himself." Ferdinand Porsche
Back to top
View user's profile Send private message MSN Messenger
Min  



Joined: 04 Nov 2002
Posts: 2368
Location: Vernon, British Columbia, Canada

PostPosted: Tue Jan 27, 2009 10:20 am    Post subject: Reply with quote

Ok, at this point you need to test functionality of your fuel injectors. The way I would do this is to run power to one side of the injector, and ground the other side very briefly on your battery, when you tap the wire it should open the injector. If this works on all of your injectors, try the megasquirts injector test mode.

you need to determine were the problem lies, so, by testing the injectors without the megasquirt, you can determine if there is a injector issue, or a megasquirt issue.

Min
_________________
Custom means it didn't come from a box.
1980 n/a with EDIS and Megasquirt II Injection. 7 different colors and counting.
Back to top
View user's profile Send private message Send e-mail AIM Address Yahoo Messenger MSN Messenger
pocketscience  



Joined: 23 Apr 2006
Posts: 1650
Location: Sydney, Australia... mate!

PostPosted: Tue Jan 27, 2009 10:23 am    Post subject: Reply with quote

xpernet wrote:

I feel like an idiot not checking the wiring diagram before testing lol... Im getting 12 volts on BOTH terminals for the injectors... is that normal?!?!


What do you mean "getting 12 volts ON BOTH TERMINALS"?? Where exactly are you placing your multimeter probes? With ignition on you should see 12V on one side as RC mentioned. Only when the injector is actually firing will you see 12V across the terminals - as MS grounds the other side, causing voltage to flow and the injector to open...


G.
_________________
Whoever said you can't buy happiness forgot about Porsche!
81 924 N/A, GTS lights, Saratoga, interior, headers, Integral cam, EFI (sold)
95 993
69 911
Back to top
View user's profile Send private message Visit poster's website
xpernet  



Joined: 07 Apr 2004
Posts: 414
Location: Kitchener, Ontario Canada

PostPosted: Tue Jan 27, 2009 10:56 am    Post subject: Reply with quote

I placed the negative probe to the car's body and positive to the Injector Wire... I know how to use a multimeter its part of my job ... I get 12volts when the ignition is on and nothing when the car is off. It doesnt make sense to me, i traced the wires back to MS and there is no short anywhere. Even if there was a short it should have popped my fuse!

To make stuff more bizzare, as soon as i unplug the injectors i only get 12v on the live wire and nothing on the wire going to MS. As soon as i plug an injector in, i get positive on both wires!!
_________________
1977 Porsche 924
Sunroof Delete
Megasquirt II EFI & EDIS
Carrera GTS / 944 Body

"If one does not fail at times, then one has not challenged himself." Ferdinand Porsche
Back to top
View user's profile Send private message MSN Messenger
Paul  



Joined: 02 Nov 2002
Posts: 9491
Location: Southeast Wisconsin

PostPosted: Tue Jan 27, 2009 11:31 am    Post subject: Reply with quote

Use a 12V test lamp on both and tell us what you see.
_________________
White 87 924S "Ghost"
Silver 98 986 3.6l 320 HP "Frank N Stein"
White 01 986 "Christine"
Polar Silver 02 996TT. "Turbo"
Owned and repaired 924s since 1977
Porsche: It's not driving, it's therapy.
Back to top
View user's profile Send private message Send e-mail
RC  



Joined: 25 Mar 2007
Posts: 2637
Location: Australia

PostPosted: Tue Jan 27, 2009 11:38 am    Post subject: Reply with quote

pocketscience wrote:
xpernet wrote:

I feel like an idiot not checking the wiring diagram before testing lol... Im getting 12 volts on BOTH terminals for the injectors... is that normal?!?!


What do you mean "getting 12 volts ON BOTH TERMINALS"?? Where exactly are you placing your multimeter probes? With ignition on you should see 12V on one side as RC mentioned. Only when the injector is actually firing will you see 12V across the terminals - as MS grounds the other side, causing voltage to flow and the injector to open...


Yes. Assume you are measuring from EACH injector terminal to ground and getting 12V with ignition on. This is "normal" if MS is NOT activating the drivers and grounding pins #32-35 (on DB37) to earth. It will not be a direct short to earth due to the FET`s internal resistance but should be < 0.5V above ground. Or in simple terms.....MS aint working.

Not sure if you have V2.2 or V2.3, however the injector wiring is similar. Hopefully you used different coloured wires to the injectors so you KNOW which one is +12V and which one is switched (grounded by MS). To test injectors suggest first removing the fuse to MS only (you did wire up fuses like in the diagrams?) then switch ignition on and jump (run a wire) from the switched injector terminal to ground (engine) momentarily. Should hear a click and possibly fuel flowing from residual pressure.



Hopefully the injectors check out OK since your problem appears to be here:
Quote:
But i cant get the car to run. Ive got everything hooked up except for the Coolant Sensor because i forgot to buy one Would that be contributing to my no-start problem?


Megamanual says:
Quote:
Temperature Sensors

MegaSquirt uses coolant and air temperature sensors to determine the warm-up characteristics of the engine and the density of the intake air. They are essential to proper functioning of a MegaSquirt® controller.


Now according to the GM sensor temp Vs resistance chart, -40*C equates to around 100Kohms. However with no sensor you have an infinite resistance, well over many Mohm (megaohm,). Can you appreciate that MS "sees" a temp approaching absolute zero (-273C) or some other non existent value, depending on the programming.

Look here as it doesn`t format by copying.
http://www.megamanual.com/v22manual/mwire.htm#clt

So get a temp sensor. Personally suggest a GM one as it makes things much easier and more accurate in the long run.

As a basic experiment you could substitute a fixed value resistor of approximate temp value. Considering your location, 10K is a reasonable guess. However if you have to go out to get one, don`t bother, just get the sensor.

Trust this helps.
Back to top
View user's profile Send private message
Display posts from previous:   
Post new topic   Reply to topic    924Board.org Forum Index -> General Discussions All times are GMT + 10 Hours
Goto page 1, 2  Next
Page 1 of 2

 
Jump to:  
You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot vote in polls in this forum


Powered by phpBB © 2001, 2005 phpBB Group