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The Horror - Integral Cam Failure
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Rasta Monsta  



Joined: 12 Jul 2006
Posts: 11723
Location: PacNW

PostPosted: Mon Oct 12, 2015 6:35 am    Post subject: The Horror - Integral Cam Failure Reply with quote










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  • WeiBe (1987 924S 2.5t) - 931 S3
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daniel  



Joined: 18 Jun 2009
Posts: 670
Location: Sydney, Australia

PostPosted: Mon Oct 12, 2015 11:58 am    Post subject: Reply with quote

Ouch! Looks like heat treating hasn't happened properly... Original resurfaced lifters or new aftermarket?

Really got to hate it when you pay the $'s and get let down like that.
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Over the top of skyline, total brake failure.... hit the wall at over 200 kp/h at the dipper, so anyone who has to brake for the esses is a pussy.
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Rasta Monsta  



Joined: 12 Jul 2006
Posts: 11723
Location: PacNW

PostPosted: Mon Oct 12, 2015 12:28 pm    Post subject: Reply with quote

Brand new oe lifters...because used ones void the warranty on the cam!


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morghen  



Joined: 21 Jan 2005
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Location: Romania

PostPosted: Mon Oct 12, 2015 3:09 pm    Post subject: Reply with quote

damn !
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Cedric  



Joined: 27 Aug 2004
Posts: 2608
Location: Sweden

PostPosted: Mon Oct 12, 2015 4:23 pm    Post subject: Reply with quote

Wow, that's the worst cam were i have ever seen on a 924,that cam cannot hsve been hardened?
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Fasteddie313  



Joined: 29 Sep 2013
Posts: 2596
Location: MI

PostPosted: Mon Oct 12, 2015 11:50 pm    Post subject: Reply with quote

Looks more like lifter surface failure to me than cam surface failure..

Some of my cam lobes don't look too hot on there tips, similar to that but not that bad, but my lifters look just fine still..
This to me looks like the lifter surface failed and took the cam with it..
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WEASEL149  



Joined: 19 Aug 2005
Posts: 595
Location: UK, Sheffield

PostPosted: Mon Oct 12, 2015 11:59 pm    Post subject: Reply with quote

Sorry to see this.

Was that an original billet or one of the hard-faced cams?
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ideola  



Joined: 01 Oct 2004
Posts: 15548
Location: Spring Lake MI

PostPosted: Tue Oct 13, 2015 12:33 am    Post subject: Reply with quote

That's an original billet cam. The company that bought the Integral IP said they wouldn't do new billet grinds because they had gotten too many complaints of failures. This is the first I've seen of a 924 cam failure, though.
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fiat22turbo  



Joined: 18 Jan 2006
Posts: 4040
Location: Portland, OR

PostPosted: Tue Oct 13, 2015 1:12 am    Post subject: Reply with quote

and no warranty available anymore :/

Damn. So what's the next step for Shaggy's recovery?
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Stefan
1979 924 Carrera GTS (clone-ish)
1988 944 Turbo S (Silver Rose)
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Rasta Monsta  



Joined: 12 Jul 2006
Posts: 11723
Location: PacNW

PostPosted: Tue Oct 13, 2015 1:28 am    Post subject: Reply with quote

It's getting tossed in a box and shipped up to Oregon Cam Grinding for repair.

Why is it being shipped? Because OCG is in Washington, of course!


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fiat22turbo  



Joined: 18 Jan 2006
Posts: 4040
Location: Portland, OR

PostPosted: Tue Oct 13, 2015 1:37 am    Post subject: Reply with quote

Rasta Monsta wrote:
It's getting tossed in a box and shipped up to Oregon Cam Grinding for repair.

Why is it being shipped? Because OCG is in Washington, of course!



I suspect some people we know could come up with all sorts of ways to politicize that post.


I'll just say that I'll be taking a very close look at mine when I get back to working on it this winter (once I get the BMW out of my garage and down the road). I suspect I'll have to have it looked at as well.
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Stefan
1979 924 Carrera GTS (clone-ish)
1988 944 Turbo S (Silver Rose)
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Rasta Monsta  



Joined: 12 Jul 2006
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Location: PacNW

PostPosted: Tue Oct 13, 2015 2:05 am    Post subject: Reply with quote

Working on father in law's V8?

Ugh, have fun & feel free to call if you have questions.
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fiat22turbo  



Joined: 18 Jan 2006
Posts: 4040
Location: Portland, OR

PostPosted: Tue Oct 13, 2015 3:07 am    Post subject: Reply with quote

Rasta Monsta wrote:
Working on father in law's V8?

Ugh, have fun & feel free to call if you have questions.


Yeah. I hate that car with a passion. Never met a more rusty "California" car. be glad when it's gone and I can buy myself a new car and I can play with fun cars again.
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Stefan
1979 924 Carrera GTS (clone-ish)
1988 944 Turbo S (Silver Rose)
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Fasteddie313  



Joined: 29 Sep 2013
Posts: 2596
Location: MI

PostPosted: Tue Oct 13, 2015 4:15 pm    Post subject: Reply with quote

New failure mode hypothesis: Karma..
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morghen  



Joined: 21 Jan 2005
Posts: 8879
Location: Romania

PostPosted: Tue Oct 13, 2015 4:38 pm    Post subject: Reply with quote

you gotta give it to him, this one wasnt bad at all
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