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Front suspension refurb parts list
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kcoyle  



Joined: 15 Jan 2011
Posts: 712
Location: Long Island, NY

PostPosted: Fri Dec 07, 2012 5:58 am    Post subject: Front suspension refurb parts list Reply with quote

I am going to collect the parts for a front suspension refurb on my late 931. The front struts and the tie rod ends have been done recently by PO.
I have newly rebuilt calipers and fresh /pads/fluid/brake hoses. Wheel bearings are good. I will eventually order the parts below and paint the A arms.

Front and rear A arm bushings
Ball joints
inner and outer sway bar bushings.


Any other WYIT jobs I should be thinking about?
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Rasta Monsta  



Joined: 12 Jul 2006
Posts: 11733
Location: PacNW

PostPosted: Fri Dec 07, 2012 6:21 pm    Post subject: Reply with quote

Inspect inner TREs. Inspect steering ujoint. Clean and lube steering column bearing. Inspect rack boots. Grease rack. Verify rack adjustment. Seam weld and powder coat a-arms. While wheels are off, clean thoroughly and inspect for cracks. Inspect brake bleeders for caps. Buy new locking nuts for crossmember-to-control arm bolts. Inspect O2 sensor wiring, insulation around plug at cross member. Replace O2 sensor if age unknown. Check tightness of all turbo fasteners.
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kcoyle  



Joined: 15 Jan 2011
Posts: 712
Location: Long Island, NY

PostPosted: Fri Dec 07, 2012 11:41 pm    Post subject: Reply with quote

Thank you sir, excellent list.
While looking at the PET I saw that the inner TRE is the whole TR. I did some research and came across this PN from an old post of yours
for the inner TRE

Autohauzaz 191419804AMY

http://www.autohausaz.com/search/product.aspx?sid=m3i2gg55nimhn2fnztq5boes&partnumber=191419804AMY

2 of these would be correct for my car, yes?
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1982 931- Stock with MBC at 8psi

Relax, all right? My old man is a television repairman, he's got this ultimate set of tools. I can fix it.
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j03k64  



Joined: 26 Jul 2010
Posts: 123
Location: Urbana, Ohio

PostPosted: Sat Apr 20, 2013 3:40 am    Post subject: Reply with quote

I have 1980 and am having a hell of a time finding control arms (A-Arms) for it. I called Paragon yesterday who carries arms for later models, but would require modification and welding. I'm posting because I've heard A-Arms from VW's fit, however, no one seems to mention years part numbers or anything useful regarding the cross over - I checked the 'cheaper parts alternatives' post, but the parts for the Golf I are unavailable in the States.

Anyone know where I can find new control arms for a 1980 (or earlier) that don't need modified? Or are we just screwed any buy the newer ones, cut the end bit off and seam weld it back onto the end of the control arm? Please advise! Cheers!
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Grenadiers  



Joined: 20 Feb 2007
Posts: 3222
Location: Nelson, WI & Prescott, AZ

PostPosted: Sat Apr 20, 2013 5:25 am    Post subject: Reply with quote

Are you interested in used ones? Do you have a front sway bar?
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Kenodog  



Joined: 25 Jun 2003
Posts: 2669
Location: Vancouver,B.C.

PostPosted: Sat Apr 20, 2013 12:48 pm    Post subject: Reply with quote

You can buy new front control arms from Blackforest Industries for about $21 each. Remove the old ones and zip cut the old sway bar brackets off then have them re-welded onto the new arms. Stich weld the seams while you are at it and paint/powder coat. Voila,new arms for less than a hundy...
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Kenodog  



Joined: 25 Jun 2003
Posts: 2669
Location: Vancouver,B.C.

PostPosted: Sat Apr 20, 2013 1:13 pm    Post subject: Reply with quote

oops,seems they have gone up since I last bought them..
http://store.blackforestindustries.com/mk1coarba.html
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!tom  



Joined: 28 Aug 2006
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Location: Victoria, BC Canada

PostPosted: Sat Apr 20, 2013 4:39 pm    Post subject: Reply with quote

As discussed in that thread, the only difference between the left and right is in the included tie rod end, which doesn't fit our cars anyway.

However, even though it does fit, you can turn the steering wheel too far, which can cause issues, because the stops on the rack don't fit with those inner tie rod ends.
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j03k64  



Joined: 26 Jul 2010
Posts: 123
Location: Urbana, Ohio

PostPosted: Tue Apr 30, 2013 1:37 am    Post subject: Reply with quote

I would prefer new ones, but if you have a good set of used ones please send me a message! Options would be good right now!

It appears the previous owner parked the car in the grass for a long period of time causing the control arms to rust. I wouldn't even consider driving it on the road. The bit that needs seam welded on is shot on the drivers side and in fair - condition on the passenger side. The control arm on the drivers side is bent on the back half, which might explain why the front clip of the car appears to be pinched - maybe he ran it straight into a curb to get that kind of damage? It appears to be solely isolated to the control arm. Have a look!

I'm assuming I will have to custom make the brackets attached to the control arm from steel plate and seam weld them on considering mine are shot?




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Last edited by j03k64 on Tue Apr 26, 2016 9:22 am; edited 1 time in total
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Grenadiers  



Joined: 20 Feb 2007
Posts: 3222
Location: Nelson, WI & Prescott, AZ

PostPosted: Tue Apr 30, 2013 1:57 am    Post subject: Reply with quote

Holy chit!!! How's the front crossmember? I have a set of used control arms that are in much better shape, just a little surface rust. From a 931.
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j03k64  



Joined: 26 Jul 2010
Posts: 123
Location: Urbana, Ohio

PostPosted: Tue Apr 30, 2013 2:59 am    Post subject: Reply with quote

Haha! I told you it was bad mate =) I think he ate a curb, there are abnormal dents in the floorboards, the front clip appears to be slightly pinched (body lines just need adjusted) and obviously the control arm took the brunt of it.

The front cross member is straight thankfully. Can you send me photos of the control arms you have Grenadiers?
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Grenadiers  



Joined: 20 Feb 2007
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Location: Nelson, WI & Prescott, AZ

PostPosted: Tue Apr 30, 2013 9:59 am    Post subject: Reply with quote

yeah, I'll try to remind myself to do that tomorrow1
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agfisher  



Joined: 09 May 2007
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Location: West Hartford, CT

PostPosted: Tue Apr 30, 2013 10:17 am    Post subject: Reply with quote

Holy rusted metal, Batman!
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Kens_74_911s  



Joined: 01 Mar 2011
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PostPosted: Wed May 01, 2013 10:00 am    Post subject: fixit Reply with quote

j03k64
This should have been a fresh thread I sent you some PM's
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nickthompson  



Joined: 26 Mar 2013
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Location: Central Georgia

PostPosted: Wed May 01, 2013 10:18 am    Post subject: Reply with quote

If none of those a-arms workout I have a pair from a 944 that are in pretty good shape I'll let go pretty cheap. They do need new ball joints but other than that they look good.
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