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What is this doohickey?
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Rattlinbone  



Joined: 21 Jun 2009
Posts: 265
Location: Seattle, WA

PostPosted: Sun Jan 30, 2011 9:46 am    Post subject: What is this doohickey? Reply with quote

A couple questions...

Poking around under the hood today, I noticed a plug that appeared tobe unplugged all the time I've been driving it around.



So I found the other part that appeared to go with it



And I put them back together



Now here are my questions:

1) what is that?

2) what does it do?

3) since it has not been plugged in all this time, what has it NOT been doing?

4) As I've said before, I've been dismayed at how poor my gas mileage has been, could this have something to do with it?

5) I kinda think that after plugging it back in, that my idle seems to have lowered, but here's the tricky thing. First thing I did was go to Taco Bell and get a burrito. back out in the car, I turn the key and the engine just won't catch. But soon as I UNPLUG that thing, it started right up! What is going on?

I appreciate your opinions, 924, enthusiasts!
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Grenadiers  



Joined: 20 Feb 2007
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PostPosted: Sun Jan 30, 2011 9:53 am    Post subject: Reply with quote

Stay away from Taco Bell?
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Rattlinbone  



Joined: 21 Jun 2009
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PostPosted: Sun Jan 30, 2011 10:55 am    Post subject: Reply with quote

Nyuck nyuck nyuck

No, really.
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Paul  



Joined: 02 Nov 2002
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PostPosted: Sun Jan 30, 2011 12:35 pm    Post subject: Reply with quote

Looks like someone installed a second cold start injector either to solve the hot start issue or for additional enrichment.

Don't use it.
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Feltron  



Joined: 11 Jul 2010
Posts: 44
Location: Port Murray NJ

PostPosted: Sun Jan 30, 2011 1:47 pm    Post subject: Reply with quote

Depends on the year of the car but thats certianly on the CIS and I'm fairly certain that its the anti-roll measure that stops fuel from going to the engine in the event the car is on its roof. Its not another cold start injector. I had to do a work around on mine because it didnt work.

The reason it may not be starting with that plugged in is the same as the problem I had, the car may think its always flipped. To check this plug it in and with the key in the "on" position but the car not running take the cover off the air box and put your hand in. Theres an airflow plate on the CIS that you can feel in the air box, push up on it. You should hear your injectors squirt fuel with the plate up, if they dont unplug it and try again. If you hear it with the plug off then your switch is messed up, apparently you can just leave it unplugged to fix it but what I did was cut the plug and run a permanant circut there.

http://www.924board.org/viewtopic.php?t=34209 This is a link where I explain it to someone with a similar problem then someone links me to a "better" way to fix it than I did. Personally I dont like loose plugs so I'm glad I did the hard wire but its your car do it how you like it.
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Smoothie  



Joined: 01 Jan 2003
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Location: DE (the one near MD, PA, NJ)

PostPosted: Sun Jan 30, 2011 2:16 pm    Post subject: Reply with quote

That should be the "Supplementary Start Valve" mentioned here, no? --> http://www.924board.org/viewtopic.php?p=311680#311680
-A factory solution for the hot start problem..
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Paul  



Joined: 02 Nov 2002
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PostPosted: Sun Jan 30, 2011 2:28 pm    Post subject: Reply with quote

Could be, don't think I've ever seen one actually installed before....
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Feltron  



Joined: 11 Jul 2010
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PostPosted: Sun Jan 30, 2011 4:00 pm    Post subject: Reply with quote

The supp start valve I think (could be wrong) is the same thing as the cold start valve and that is located on the back of the intake housing, there are 2 allen bolts that hold it into place and if you take it off it looks just like a fuel injector and that also has a blue electric plug. But the blue plug on the CIS (on my car any way) is for the roll-over shut off.

OP if you have the Haynes manual just look in the wiring diagrams and it will tell you wire colors which will help you figure out what things are.
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Ozzie  



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PostPosted: Sun Jan 30, 2011 10:00 pm    Post subject: Reply with quote

the supplementary start valve on the CIS works off a temp sensor in the coolant line and fitted under the coil.
the valve drops the control pressure to help purge the system from vapor lock when hot.
Mine is connected, not sure if it works but hot starts are not one of my problems.
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mikebola  



Joined: 07 Sep 2009
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PostPosted: Mon Jan 31, 2011 12:22 am    Post subject: Reply with quote

IIRC, it's a thingie that shunts some of the fuel pressure to the return line. I think. I forget cause I tore it out of the car along with the complete CIS system as soon as I got it running.
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Smoothie  



Joined: 01 Jan 2003
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Location: DE (the one near MD, PA, NJ)

PostPosted: Mon Jan 31, 2011 2:37 am    Post subject: Reply with quote

Could it be a 924NA frequency valve then..?
Different location from the 924T equivalent which is mounted in-line at top-front of the intake manifold...
Freq valves regulate the A:F mix on later catalytic converter and o2 sensor equipped 924s.
-Don't know if any '79 924NAs got them, and if so, where they'd be located.
On the 924T, they (freq valves) alter pressure between the upper and lower chambers of the fuel distributor by releasing fuel from the lower chambers back to the fuel tank. If the 924NA device pictured is a freq valve, then it would be working differently - altering control pressure by releasing fuel from the top.
Rattlinbone - can you tell where the bottom outlet of the contraption is connected/leads to? -And does your car have other o2 sensor system components (ie.- o2 sensor, lambda control box, etc.)? -And what colors are the wires on the plug for the doohickey-contraption?
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dpw928  



Joined: 02 Nov 2002
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PostPosted: Tue Feb 01, 2011 12:02 am    Post subject: Reply with quote

If the 924 is a euro or the fuel distributor is off an earlier 924 it could be a hot start solenoid.

Dennis
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the_mad_electrician  



Joined: 16 Nov 2009
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PostPosted: Tue Feb 01, 2011 12:06 am    Post subject: Reply with quote

I'm pretty sure that my car had that on it but I ditched the CIS so i'd have to look to see.
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Slam  



Joined: 07 Jan 2005
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PostPosted: Sat Feb 05, 2011 6:09 am    Post subject: Reply with quote

Why not test voltage at the plug with the engine cold, then hot. That'll tell you a lot. Also test resistance on the injector connector (hey, I made a funny!) in both situations.

It's the control pressure reduction solenoid, it seems.

http://www.924.org/techsection/3fuel.htm#38%20Frequency%20valve
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Harm  



Joined: 02 Apr 2009
Posts: 1376
Location: Holland

PostPosted: Sat Feb 05, 2011 6:51 am    Post subject: Re: What is this doohickey? Reply with quote

Rattlinbone wrote:
A couple questions...

A previous picture (orange engine) shows you got the car with everything hooked up in that fashion, so you'd think its correct.
In my opinion the PO wasn't following instructions… and I can't make sure if I'm right from this picture.
IMO there is something really-really wrong in the way that engine is hooked up, both: In fuel and electrics.
Several probably, that take your fuel consumption off the scale…
It's hard to say/deside what you could improve in this setup; It could be numerous things that will bring it back to stock.

Please make sure there is no power from the battery when you mess with electrics and fuel!

First off there should only be one CSV that sits attached to the rear of the manifold,
connected with one blue electrical plug (what colours do your wires have?) and one fuel line.
Make sure its properly hooked up …but since your fusebox is messed with it could be not functioning correctly!
We'll have to look into that later.

Make sure if there is, or isn't an Air Sensor Switch plug (or Killer Switch?).
Its not numbered down here, but it's the dark thingy about nine o'clock: The plug should be the same colour as the CSV connector plug.

Later cars don't have the exact feature so don't be alarmed when it's not there.

If these things are indeed happening both blue electrical plugs should be connected by now.
Still, your electrics are probably not functioning correctly because of the PO hackjob at the Fusebox.

Rattlinbone wrote:

Next thing that is sure; This second CSV we are staring at doesn't belong up front in the engine bay.
One would suffice; remove it.

The fuel line connected on top gives away there could be a HSV* in that place, but it doesn't require that blue plug.
But then, there should also be a connection to the return line dangling unhooked… where did that go?!
…And when it's indeed the HSV thats missing up front, where did the Yellow/Red and Brown/White wires go to make it work?
Many questions from that point on…
Could you show us more engine bay pictures?
And do you have/use the fuel pump relay?

To correct the mistakes, and clean up what is happening under your hood, we would like to see more detailed pictures that would allow us to talk you through the repairs. Would take time…
Easiest solution though would be to compare it to a well maintained engine next to it of a fellow board member, who would walk you through it. Volunteers?

Regards, Harm.

*HSV = HOT Start Valve (Related to fuel pressure (WUR))
The HSV is also known as SSV (Supplementary Start Valve)
and yes, its also known as the Hot Start Solenoid, even Electric Solenoid…

Since 1979 we have the SSV sitting in that place aka HSV;
Hot Start Valve is what the 924 Workshop Manual calls it
(Reduction of Controle Pressure During Hotstart).
The Haynes brings it up unimaginative as the Electric Solenoid…?
page 87 Haynes, Chapter 3 Fuel,emission control and exhaust systems, §20 Electric solenoid.
page 88 Fig. 3.27 Fuel system electrical connection (1979 - on)

It's powered (terminal 50 (same as CSV)) during starting and triggered by a temperature switch (make ground) in the coolant line when hot; 45°C (138°F).
You should hear a click when starting the engine if it's hooked up propperly and the coolant switch is warm.

Electric Solenoid: Pierburg 7.20525.01 12V 1328
Bracket: 477133529C

Edit01: Will add pics tomorrow…
Edit02: …when there is progress.
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Last edited by Harm on Sat Feb 05, 2011 9:13 pm; edited 2 times in total
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