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Bockscar

Joined: 16 Nov 2010 Posts: 392 Location: Sandy, Oregon
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Posted: Fri Oct 07, 2011 3:44 pm Post subject: 931 MegaSquirt EFI Conversion Journey |
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Hello folks,
I've officially embarked on the long trecherous journey of turning my 931 CIS dinosaur into a Megasquirt EFI tiger. I've already got my hands on a fuel rail, MS1 ECU, and MS Stimulator. I am currently trolling around looking for places to buy the rest of my parts.. Which lead me to my questions..
1. Injectors! I know there have been many, many topics regarding injectors and I've spent the past hour reading about them. I've decided to buy new injectors because I don't want to muck around with cleaning and testing them. However, the one last question that I have that I don't feel confident about is, do I need the fat and short injector style or the long and skinny injector style? For example I'm looking at this set here: http://www.034motorsport.com/fuel-injection-solutions-fuel-injectors-415-cc-genesis-fuel-injector-high-impedance-p-17563.html which is very cost effective, but the injectors don't look like the EV1 Green Tops that many folks talk about (The green tops I've seen are short and skinny.) I'm also looking at these injectors which look more like what people are talking about: http://www.diyautotune.com/catalog/delphi-42-lbhr-ev1-style-fuel-injector-hiz-p-274.html
2. Sensors: Since I will be needing both a CLT and IAT sensor, I was going to buy two of these: http://www.diyautotune.com/catalog/gm-open-element-iat-sensor-with-pigtail-p-62.html . However, don't our cars come with sensors we can repurpose? I swear I remember a sensor that looks a lot like this one mounted in my intake manifold..
3. Fuel Pump: This isn't normally even addressed in most EFI conversions but I figured I'd ask because my in-tank fuel pump is currently out of commission. Does the 2nd fuel pump (the one that is directly outside the fuel tank) generate enough pressure for the EFI system? I've asked this question before and the answer was yes but a friend of mine who will be working on the project with me expressed doubts so I'd like to be reassured.
That's pretty much where I am right now. I'll be putting together the MS stuff this weekend and next weekend hopefully be putting together stuff on the car. I have a Youtube channel where I'm keeping a Vlog of everything happening but I'll also post pictures here on this thread. _________________ Brian
'79 924 - Restoration In Progress
'81 924 Turbo w/EFI - Scrapped |
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Raceboy

Joined: 01 Mar 2004 Posts: 2327 Location: Estonia, Europe
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Posted: Fri Oct 07, 2011 4:12 pm Post subject: |
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You need normal height (65 mm between O-rings) injectors and later (pencil-style) are far better in atomization etc than old type ones. Here's Bosch 415 cc ones that are cheaper than you are planning to buy: http://shop.vems.hu/catalog/bosch-injector-410cc4bar-p-125.html
You need both CLT and IAT sensors. You can find bolt-on NTC CLT sensor in your local auto parts store for around 10$ that bolts right into coolant flange in the head (back side, right next to firewall) and NTC IAT thermistor with 2kOhm nominal costs around 1 $. Though 931 has a bung in the intake piping IIRC and you could find a suitable bolt-on part there.
You don't need to to anything with your fuel pump as both of these are more than enough (stock pump in good condition is good for at least 400-450 hp. CIS uses 2-3 times higher fuel pressure than EFI, just for reference (5-6 bar vs 2-3 bar) _________________ '83 924 2.6 16v Turbo, 470hp
'67 911 2.4S hotrod
'90 944 S2 Cabriolet
'78 924 Carrera GT replica
'84 928 S, sold
'91 944 S2, sold
'82 924S/931 "Gulf", sold
'84 924, turbocharged, sold.
http://www.facebook.com/vemsporsche |
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Bockscar

Joined: 16 Nov 2010 Posts: 392 Location: Sandy, Oregon
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Posted: Fri Oct 07, 2011 5:05 pm Post subject: |
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| Raceboy wrote: | | You need normal height (65 mm between O-rings) injectors and later (pencil-style) are far better in atomization etc than old type ones. |
Excellent! That is exactly the information I was looking for.
| Raceboy wrote: |
You need both CLT and IAT sensors. You can find bolt-on NTC CLT sensor in your local auto parts store for around 10$ that bolts right into coolant flange in the head (back side, right next to firewall) and NTC IAT thermistor with 2kOhm nominal costs around 1 $. Though 931 has a bung in the intake piping IIRC and you could find a suitable bolt-on part there. |
Ok, so it sounds like it would be a better value to buy from my local auto parts shop rather than online. Sounds good to me.
| Raceboy wrote: |
You don't need to to anything with your fuel pump as both of these are more than enough (stock pump in good condition is good for at least 400-450 hp. CIS uses 2-3 times higher fuel pressure than EFI, just for reference (5-6 bar vs 2-3 bar) |
Should I bother fixing my in tank fuel pump or just use the pump outside the tank? If I could get away with only using the pump outside the tank, and not fix the broken one, that would be ideal  _________________ Brian
'79 924 - Restoration In Progress
'81 924 Turbo w/EFI - Scrapped |
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Raceboy

Joined: 01 Mar 2004 Posts: 2327 Location: Estonia, Europe
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Posted: Fri Oct 07, 2011 5:15 pm Post subject: |
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Yes, but in that case I would remove the intank pump, take off the pump itself (as it's a restrictor to the fuel flow) and put the intank pump housing back. _________________ '83 924 2.6 16v Turbo, 470hp
'67 911 2.4S hotrod
'90 944 S2 Cabriolet
'78 924 Carrera GT replica
'84 928 S, sold
'91 944 S2, sold
'82 924S/931 "Gulf", sold
'84 924, turbocharged, sold.
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Bockscar

Joined: 16 Nov 2010 Posts: 392 Location: Sandy, Oregon
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Posted: Sat Oct 08, 2011 12:36 am Post subject: |
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| Raceboy wrote: | | Yes, but in that case I would remove the intank pump, take off the pump itself (as it's a restrictor to the fuel flow) and put the intank pump housing back. |
Excellent, that is the same thing Ideola told me to do and that's what I did. I will inform my friend of his foolishness  _________________ Brian
'79 924 - Restoration In Progress
'81 924 Turbo w/EFI - Scrapped |
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Euro924S2

Joined: 06 Mar 2008 Posts: 215 Location: UK
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Posted: Sun Oct 09, 2011 2:58 am Post subject: |
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Hi Bockscar. +1 to all the info you've been given above. I'm running 250bhp with over spec'd 565cc injectors from a 2010 WRX imprezza with a Ford fuel rail. I'm running a constant pressure of 3 bar and i've had no trouble with inadequate fuel delivery. As for the injectors, mine are quite short nosed so I milled the injector ports in the head to drop them lower into the air stream.
Finally, are you running batch injection, or full sequential? I'm running fully sequential using a crank and cam sensor. Also, whilst you'r at it, are you binning the Dizzy and going with electronic ignotion - your already half way there once the sensors are installed... Just something to think about!!
Best of luck, John. _________________ UK spec '83 N/A with 931 motor with Eaton MP62 'charger @ 15psi. EFI - 565cc inj. Standalone Adaptronic ECU. 951 FMIC. Ally rad. Twin throttle. Recirc valve. Custom manifolds and CAI. 232bhp |
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WEASEL149

Joined: 19 Aug 2005 Posts: 595 Location: UK, Sheffield
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Posted: Tue Oct 11, 2011 6:53 pm Post subject: |
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Hi Bockscar, which fuel rail are you using? _________________ 1979 UK 932 |
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Bockscar

Joined: 16 Nov 2010 Posts: 392 Location: Sandy, Oregon
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Posted: Wed Oct 12, 2011 12:49 am Post subject: |
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| Euro924S2 wrote: | | Hi Bockscar. +1 to all the info you've been given above.. Finally, are you running batch injection, or full sequential? I'm running fully sequential using a crank and cam sensor. Also, whilst you'r at it, are you binning the Dizzy and going with electronic ignotion - your already half way there once the sensors are installed... Just something to think about!! |
Thanks! I dunno yet, we're still looking over options. I know that I will not be touching the ignition system just yet. It's definitely an option for the future! But for right now, we'd like to just keep it simple.
| WEASEL149 wrote: | | Hi Bockscar, which fuel rail are you using? |
I bought an Endwrench style fuel rail from Flosho here on the forum. it appears to fit perfectly, without the injectors. We'll see how it fits once the injectors go on . Here's basically the injectors I bought - http://www.fiveomotorsport.com/bosch-green-giant-0280155968-with-ptails . I didn't have to buy such heavy-duty ones but, everyone said the green injectors were the way to go so I bought'em.
I'll take pictures and a video tonight! _________________ Brian
'79 924 - Restoration In Progress
'81 924 Turbo w/EFI - Scrapped |
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Bockscar

Joined: 16 Nov 2010 Posts: 392 Location: Sandy, Oregon
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Posted: Wed Oct 12, 2011 3:13 pm Post subject: |
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Alright folks, here's a little eye candy for ya
Before:
After:
Turns out my pricey little fuel injectors fit perfectly! My Youtube channel where I will be documenting most of the journey is here - http://www.youtube.com/user/BriansProjects#p/c/38BCFECEEDEC9C43
Also, I'm a little perplexed about how the fuel lines will connect to the fuel rail. I've read that the stock fuel lines need to be disconnected from the section next to the break booster (right where the fuel filter connects). However, after the stock 'hard' lines are disconnected there, what connects them to the fuel rail, and from the FPR? Standard braided fuel line from the auto parts store? Here is the area which I am referring to:
Tomorrow, I plan on fixing the throttle body, replacing the intake manifold, and finishing placing the fuel injectors. Stay tuned! _________________ Brian
'79 924 - Restoration In Progress
'81 924 Turbo w/EFI - Scrapped |
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Rasta Monsta

Joined: 12 Jul 2006 Posts: 11733 Location: PacNW
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Posted: Wed Oct 12, 2011 3:57 pm Post subject: |
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Jumping in with both feet, eh? Good for you!
Looking forward to more updates. _________________ Toofah King Bad
- WeiBe (1987 924S 2.5t) - 931 S3
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Scorpio

Joined: 05 Jul 2007 Posts: 1957 Location: Brisbane, Australia
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Posted: Wed Oct 12, 2011 6:13 pm Post subject: |
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I'm at the same stage in terms of fuel lines to efi system.. You can use an an fitting that joins straight to the hard line ( or you can use a flare or double flare tool with AN fitting) then to an AN style fuel filter or you can add an AN 6 connector to the outlet of the 924 fuel pump( with from memory M 12 or M 14 x 1.5) end... Then AN 6 fuel line to fuel rail to adjustable fuel pressure regulator to AN 4 or 6 return line, which is slightly smaller then main line... Well that how I'm doing it _________________ 1979 NA
MS1..EFI..
GARRETT T25 TURBO
BILSTEIN SHOCKS
GT BASED CUSTOM BODYKIT
Brisbane , Australia
Think mean think fast
all youll see is
my Porsches Arse!!! |
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flosho

Joined: 01 Jul 2004 Posts: 3160 Location: Eau Claire, Wisconsin
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Posted: Thu Oct 13, 2011 2:30 am Post subject: |
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There is a 5/16" feed line and a 1/4" return line.
Originally when I went EFI. I left the fuel lines alone all the way to the left side of the engine bay where they turned to rubber. If you remove the old rubber lines, there are already properly sized barbed fittings. (Keep in mind you then have high pressure fuel line going across the hottest part of the engine bay which is just above where the turbo manifold is) From there you would just need to plumb standard FUEL INJECTION HOSE. *Note: It is important to get FUEL INJECTION hose and not just rubber hose. This stuff should be about $5/foot.
The plumbing goes:
5/16" feed line to front side of fuel rail >> Then from the back side of the rail you'll need 1/4" return line to the inlet on the FPR >> From there you then plumb 1/4" fuel line to the hard return line on the car.
Depending on how you end up doing it will dictate exactly what you need.
The reason I originally left the hard lines in is because 1) The stock fuel filter could be left in place 2) Convenience.
If you want, what you should do is actually disconnect the hard lines from where they actually enter the engine bay. They can be found just to the left and below the brake booster. Remove the hard lines from there and you can then use a universal EFI fuel filter and run the lines to/from there. This is the ideal solution in my opinion. You can use whatever filter you want (and a much smaller one) as well as shorten the fuel lines considerably and keep them away from the hot parts of the engine bay. _________________ [This Space For Rent] |
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Bockscar

Joined: 16 Nov 2010 Posts: 392 Location: Sandy, Oregon
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Posted: Fri Oct 14, 2011 4:53 am Post subject: |
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| flosho wrote: | There is a 5/16" feed line and a 1/4" return line.
The plumbing goes:
5/16" feed line to front side of fuel rail >> Then from the back side of the rail you'll need 1/4" return line to the inlet on the FPR >> From there you then plumb 1/4" fuel line to the hard return line on the car. |
Excellent info. When I get to that point, I'll document how I decide to do it.
Nothing to really document right now.. I put the throttle body back together, so that is out of the way. On the bottom of my throttle body is a TPS.. I'm able to reuse that sensor, right? I noticed that a lot of other people ended getting throttle bodies from other cars and then using the sensors from there. If my stock throttle body comes with a TPS, why not just use that?
Also, there is an intake temp sensor on the intake manifold. Can I reuse that as well, or should I replace it when a GM sensor? The size looks standard-ish so I'm sure a GM sensor would fit right in if I can't re use it. _________________ Brian
'79 924 - Restoration In Progress
'81 924 Turbo w/EFI - Scrapped |
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!tom

Joined: 28 Aug 2006 Posts: 1941 Location: Victoria, BC Canada
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Posted: Fri Oct 14, 2011 5:17 am Post subject: |
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If your throttle body has a TPS, then it's not stock, as these cars never came with a TPS (Throttle Position Sensor).
You're likely mistaking some switches that indicate if the throttle is at idle, at WOT, or in between as a TPS.
This is quite different. _________________ 78 924 NA
5-lug |
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Bockscar

Joined: 16 Nov 2010 Posts: 392 Location: Sandy, Oregon
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Posted: Fri Oct 14, 2011 5:44 am Post subject: |
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| !tom wrote: | If your throttle body has a TPS, then it's not stock, as these cars never came with a TPS (Throttle Position Sensor).
You're likely mistaking some switches that indicate if the throttle is at idle, at WOT, or in between as a TPS.
This is quite different. |
This is what I thought was the TPS. My old Saab 900 had a very similar throttle body which had a sensor that looked identical in the same place
Also, here is the Intake Temp Sensor  _________________ Brian
'79 924 - Restoration In Progress
'81 924 Turbo w/EFI - Scrapped |
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